Kjell Karlsson
Our STS XPD-924D review covers real-world specs, pros & cons, inks, workflow, costs, and setup tips—so you can decide if this fast 24″ DTF fits your production.
STS XPD-924D Review (Direct-to-Film Printer)
📋 Key Specifications — STS XPD-924D
| Manufacturer | STS Inks |
| Printheads | Dual (staggered) |
| Max Resolution | 1200 × 1200 dpi (modes: 1200/900/600/300) |
| Max Media / Printable Width | 25″ media / 24.5″ printable |
| Speed (quoted) | Up to 17.5 m²/h (≈188 ft²/hr) |
| Media Capacity | Ø 5.9″; 2″ & 3″ cores; ≤ 66 lb rolls |
| Head Height | 1.5 / 2.0 / 2.5 / 4.0 mm |
| White Ink Handling | Continuous white-ink circulation |
| Reliability Features | Dropmaster 2 (bi-dir align), Feed Master, i-screen waveforms, Media Tracker, auto cleaning/maintenance |
| RIP / Tools | Commonly CADlink Digital Factory / Inèdit neoStampa; MSM companion on some bundles |
Specs & features from STS product pages; MSM noted by a reseller bundle. :contentReference[oaicite:1]{index=1}
The XPD-924D focuses on speed without sacrificing stability. Dual staggered heads hit real production rates, while the circulation/auto-maintenance stack keeps whites flowing for fewer restarts and scrapped film.
🔍 Performance Analysis — STS XPD-924D review
At 1200×1200 dpi with dual staggered heads, the XPD-924D can push dense gang sheets quickly while maintaining edge acuity on logos and small text. The quoted ~188 ft²/hr ceiling is mode-dependent, but the combination of i-screen waveforms and Dropmaster 2 alignment helps control banding at faster passes. :contentReference[oaicite:2]{index=2}
🔗 Connectivity, RIP & Workflow — STS XPD-924D review
Most packages ship with Digital Factory (CADlink) or neoStampa; both support mirror/white logic, spot channels, and queue automation. Build named film presets and standardize heater/powder settings per SKU. If your bundle includes Mutoh Status Monitor, use it for job history/costing to tighten estimates. :contentReference[oaicite:3]{index=3}
💰 Running Costs & Uptime — STS XPD-924D review
White coverage dominates cost. The XPD-924D’s continuous white-circulation and auto maintenance reduce idle-time purges and recoveries. STS’s latest XPD2 ink marketing emphasizes degassing and encapsulated pigments to minimize micro-bubbles and improve consistency—useful on long runs where a dropout can scrap feet of film. Keep RH at 40–60%, run quick nozzle checks, and log ink/film by SKU in the RIP. :contentReference[oaicite:4]{index=4}
🎯 Who Should Buy It? — STS XPD-924D review
Choose the XPD-924D if you’re outgrowing single-head 24″ devices and want production-grade speed in the same footprint. For lower volume or tighter budgets, the STS XPD-724 covers essentials; for even more throughput, consider 30–63″ dual-head platforms.
Explore more: see STS XPD-724 Review and DTF Printers by Size.
❓ FAQs — STS XPD-924D review
How fast is it?
STS quotes up to 17.5 m²/h (≈188 ft²/hr) depending on mode and coverage. :contentReference[oaicite:5]{index=5}
What’s the max printable width?
24.5″ printable on 25″ media; rolls up to 66 lb with 2″/3″ cores (Ø 5.9″). :contentReference[oaicite:6]{index=6}
Which reliability features are included?
White-ink circulation, auto cleaning/maintenance, Dropmaster 2, Feed Master, i-screen anti-banding, and Media Tracker. :contentReference[oaicite:7]{index=7}
